New Warehouse Area Construction | Industrial Storage Solutions

New Storage Area Fabrication for Organized and Efficient Warehousing

New storage area fabrication is the creation of organized, accessible and safe storage zones for raw materials, semi-finished goods, spare parts, packaging and finished products in factories and industrial facilities. It replaces uncontrolled stock areas, relieves production zones and improves material flow.

Each storage area is engineered specifically according to product type and weight, storage capacity, racking system, aisle widths, access method, floor load capacity, ceiling height, fire and escape routes and future expansion requirements.

What Is New Storage Area Fabrication?

New storage area fabrication is the conversion of an unused or reorganized section of an existing facility into a functional storage zone using steel structures, racking infrastructure, partitions, platforms, doors and safety components.

Depending on project requirements, the system may include:

• Steel supporting structure
• Pallet, heavy-duty or custom-product racks
• Mezzanine and supporting platforms
• Wire-mesh or solid-sheet partitions
• Lockable service and personnel doors
• Guardrails and edge-protection systems
• Goods-receiving and dispatch areas
• Aisle and access arrangements
• Base plates and anchors
• Modular and removable connections

Advantages of New Storage Areas

Increase Storage Capacity

Use the existing facility volume more efficiently and create additional stock capacity.

Relieve Production Areas

Move uncontrolled stock away from machinery and access routes into defined storage zones.

Improve Material Access

Organized racks, aisles and classification help materials be found and dispatched faster.

Support Inventory Control

Defined storage zones and rack layouts simplify counting and inventory management.

Provide Safer Storage

Controlled storage helps reduce risks such as tipping, impact and blocked access routes.

Offer a Modular and Expandable Structure

New racks, platforms or partition modules can be added as storage requirements increase.

Types of New Storage Areas

Racked Storage Areas

Organized with suitable racking systems for pallets, boxes, spare parts or special products.

Mezzanine Storage Areas

Use facility height to create additional storage capacity within the same floor area.

Wire-Mesh Partitioned Storage

Controlled storage zones that preserve visibility while restricting access.

Solid-Sheet Enclosed Storage

Used where visual isolation, dust control or special material security is required.

Raw-Material and Semi-Finished-Goods Storage

Provide classified and accessible storage before production.

Pre-Dispatch Storage Areas

Allow packaged products to wait in an organized manner according to the shipping plan.

Key Design Considerations

• Product type and dimensions
• Product, pallet and rack loads
• Target storage capacity
• Rack type and layout
• Aisle widths
• Material entry and exit directions
• Ceiling height and column layout
• Floor load capacity
• Fire equipment and escape routes
• Lighting and ventilation requirements
• Partition, door and access control
• Future capacity increases

Application Areas

• Raw-material warehouses
• Semi-finished-goods storage
• Finished-product warehouses
• Spare-parts and maintenance-material stores
• Die, sheet, pipe and profile storage
• Packaging-material areas
• Pre-dispatch stock zones
• Technical-material and equipment storage
• Production-line supply stores
• Temporary and modular storage zones

Our Production and Installation Process

Each project is evaluated individually according to storage requirements, target capacity and site conditions.

1. Requirements Analysis and Site Survey

Stored materials, stock quantity, product dimensions, site, floor, ceiling height, existing structures and access points are examined.

2. Layout and System Design

Rack layout, aisles, platforms, partitions, doors, loading areas and material flow are planned.

3. Technical Engineering and Manufacturing

Supporting structures, platforms, partitions, doors, base plates and connection components are manufactured according to technical drawings.

4. Surface Treatment and Quality Inspection

Electrostatic powder coating, wet paint, galvanizing or suitable protective coating is applied. Dimensions, welds, surfaces and connections are inspected.

5. Site Installation and Integration

The structure, racking infrastructure, panels, doors and safety components are installed and integrated with the existing facility.

6. Final Inspection and Handover

Stability, aisle clearances, rack and platform connections, access points and site compatibility are checked before handover.

Modification and Expansion of Existing Storage Areas

Increased storage requirements, changes in product groups, inadequate rack layouts or inefficient use of space may require existing storage areas to be modified.

Following a technical inspection, the following works may be carried out:

• Expansion or reduction of the storage area
• Addition of racks and platform modules
• Modification of aisles and access
• Addition of wire-mesh or solid-sheet partitions
• Addition of service or personnel doors
• Reinforcement of the supporting structure
• Renewal of racks, guardrails and connections
• Reinforcement of floors and anchors
• Surface-coating renewal

Material, Surface and Equipment Options

Materials and equipment are selected according to storage loads, usage intensity, operating environment and security requirements.

Steel Structural Sections

Suitable structural sections are used for the main frame, platforms, columns and connections according to loads and spans.

Racking and Platform Systems

Solutions can be provided for pallets, heavy loads, dies, sheet metal, pipes and custom products.

Wire-Mesh and Solid-Sheet Partitions

Offer different options according to visibility, access control and enclosure requirements.

Guardrail and Door Systems

Provide safe use and access control for platforms and enclosed storage areas.

Electrostatic Powder Coating and Galvanizing

Provide durable indoor surfaces and corrosion protection in humid or exposed environments.

Anchoring and Connection Components

Secure supporting systems and racks safely to the floor.

Why Nevas Çelik?

Projects are not limited to standard storage dimensions; product characteristics, target capacity, rack layout, site geometry, access requirements and future growth plans are evaluated together.

Site survey, technical design, steel fabrication, surface treatment and professional installation are managed within a single process. Work in active facilities can be phased to minimize disruption to production and shipping.

Information Required for a Quotation

• Type and dimensions of stored products
• Approximate stock quantity and total load
• Dimensions of the application area
• Site photographs and layout plan, if available
• Required rack or platform system
• Aisle and access requirements
• Door and partition preferences
• Floor and ceiling-height information
• Fire and escape routes
• Indoor or outdoor conditions
• Paint or galvanizing preference
• Suitable installation dates

Frequently Asked Questions

Are new storage areas built in standard dimensions?

No. They are designed specifically according to area dimensions, stored products, loads and rack layout.

Can a storage area be added to an existing factory?

Yes. A new storage area can be created after evaluating available space, floor conditions, ceiling height and production layout.

Can a mezzanine storage area be built?

Yes. Where facility height and load conditions are suitable, steel mezzanine platforms can create additional storage capacity.

Which racking systems can be used?

Pallet racks, heavy-duty racks, die racks, sheet and profile racks and project-specific racking systems can be applied.

Can the storage area be lockable and access controlled?

Yes. Lockable personnel, service and material-access doors can be added with wire-mesh or solid-sheet partitions.

Can an existing storage area be expanded?

Yes. New rack, platform, partition and door modules can be added where structural and site conditions are suitable.

A Project-Specific Solution for Organized and Efficient Storage

Technical assessment and project engineering can be provided for a new storage area suited to your products, target capacity, site dimensions and facility layout.

You can request a quotation for a new storage area, expansion of an existing zone or rack, platform, partition, door and anchoring modifications by sharing your project information.