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Roller transfer systems are mechanical handling solutions used to move dies, pallets, crates, machine parts and heavy equipment between production, maintenance and storage areas. They reduce friction beneath the load, limit manual intervention and help organize transitions between workstations.
Each system is engineered specifically according to load dimensions, weight, base structure, transfer direction, working elevation, frequency of use and site conditions.
A roller transfer system is a fixed, mobile or modular handling system that moves loads linearly or along a guided route over steel rollers.
Depending on project requirements, the system may include:
Allow dies, pallets and heavy components to be moved with lower pushing and pulling force.
Clearly define transfer routes between production lines, presses, storage racks and maintenance areas.
Help move loads over rollers without lifting or dragging.
Reduce surface damage, impact and uncontrolled movement caused by dragging.
Adjustable feet and custom frame geometry can match different working elevations.
The system can be extended, widened or rearranged when load dimensions, routes or capacity change.
Permanent systems connected to the floor or an existing structure for continuous use along a defined route.
Can be moved using wheels, forklift pockets or lifting points.
Use removable connections to adapt to different lengths and layouts.
Manufactured with reinforced frames, shafts and rollers for high-tonnage dies, machinery and equipment.
Create a controlled transition surface between presses, storage racks, conveyors and maintenance stations.
Include side guides, centering elements and stops to keep loads correctly positioned.
Each project is evaluated individually according to load characteristics, transfer route and site conditions.
Load dimensions, weight, base structure, transfer direction, entry and exit elevations and frequency of use are evaluated.
Frame geometry, roller diameter and spacing, shaft-and-bearing arrangement, guides, stops, feet and connection details are determined. Technical drawings are prepared.
Steel profiles, sheet metal, rollers, shafts, bearings and connection components are cut, machined and assembled according to project dimensions.
Electrostatic powder coating, wet paint, galvanizing or protective coating is applied. Dimensions, welds, roller axes and connections are inspected.
Free roller rotation, load passage, guides, stops and elevation compatibility are tested under controlled conditions.
System modules are delivered, aligned, leveled, anchored and finally tested on site.
Existing systems may develop roller wear, bent shafts, bearing failures, frame deformation, weld cracks or loose connections over time. Increased capacity or changes to the transfer route may also require modification.
Following a technical inspection, the following works may be carried out:
Material and surface treatment are selected according to load capacity, contact surface and operating environment.
Form the main supporting frame of the system. Sections are selected according to load and span.
Provide high load capacity for heavy-duty and intensive-use applications.
Can be used to protect product surfaces, reduce noise or provide special friction characteristics.
Sized according to roller load, operating frequency and maintenance conditions.
Provides a durable surface suitable for indoor use and corporate colors.
Provide long-term protection in humid, outdoor or corrosive environments.
Projects are not limited to standard roller spacing; they are prepared according to actual load weight, base structure, movement direction, working elevation and site conditions.
Site survey, design, steel fabrication, roller-and-shaft production, surface treatment and site installation are managed within a single process. Roller replacement, reinforcement, elevation adjustment and capacity modification of existing lines can also be carried out.
No. System length, width, roller spacing and load capacity are determined according to the load and site conditions.
Yes. Reinforced frames, thicker shafts, suitable bearings and heavy-duty rollers can be used according to load tonnage.
The load base length, contact points and total weight are evaluated so that the load remains supported by a sufficient number of rollers throughout movement.
Yes. Portable modular systems can be produced with wheels, forklift pockets or lifting points.
Yes. Rollers, shafts, bearings, frames, feet, guides and stops can be renewed or reinforced.
Yes. Shipment, alignment, leveling, anchoring, test transfer and final inspections can be included in the project scope.
Technical assessment and project engineering can be provided for a roller system suited to load dimensions, weight and transfer route.
You can request a quotation for new production, modification of an existing line or capacity increase by sharing your project information.
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