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Heavy Load Handling Equipment | Industrial Transport and Relocation

Heavy Load Handling Equipment

Heavy Load Handling Equipment

Industrial Heavy-Load Handling Devices for Safe and Controlled Relocation

Heavy-load handling devices are custom steel systems developed for lifting, pulling, pushing, rotating and positioning high-tonnage machinery, dies, tanks, transformers, generators and production equipment. They support balanced loading, control the center of gravity and help organize site operations.

Each system is engineered specifically according to load weight, dimensions, center of gravity, lifting points, transport route, floor conditions and relocation plan.

What Is a Heavy-Load Handling Device?

A heavy-load handling device is custom steel equipment used for lifting or horizontally moving high-weight industrial machinery and equipment.

Depending on project requirements, the system may include:

  • Steel-profile supporting body
  • Plate and bent-sheet components
  • Heavy-duty wheel groups
  • Forklift pockets
  • Crane lifting lugs
  • Pulling and connection eyes
  • Fixing plates and pins
  • Transport skids
  • Swivel or braked movement components
  • Modular bolted connections

Advantages of Heavy-Load Handling Devices

Handle High-Tonnage Loads Safely

Support machinery, dies and equipment weight in a balanced manner for controlled movement.

Reduce Tipping and Sliding Risks

Correctly planned centers of gravity and support points help keep the load stable during movement.

Improve Site-Operation Efficiency

Prepared lifting, pulling and handling points allow operations to proceed in a planned manner.

Work with Different Handling Equipment

Can be designed for use with forklifts, cranes, tow units and hydraulic jacks.

Protect Sensitive Equipment

Supporting the load at suitable points reduces deformation risks around bodies, connections and sensitive components.

Offer Reusable and Modifiable Construction

The device can be reinforced, extended or rearranged when load capacity or operating scenarios change.

Types of Heavy-Load Handling Devices

Wheeled Transport Platforms

Use heavy-duty wheels to move high-tonnage equipment across suitable floors.

Machine Transport Skids

Designed for low-height movement, restricted passages and use with hydraulic jacks.

Modular Handling Devices

Bolted and removable construction enables reuse for different dimensions and loads.

Die and Press Handling Devices

Manufactured with reinforced sections for heavy dies, press components and tooling.

Forklift- and Crane-Compatible Devices

Combine forklift pockets, lifting lugs and connection points in one system.

Custom Heavy-Load Devices

Developed where standard equipment is insufficient for the required tonnage, geometry or site conditions.

Key Design Considerations

  • Total load and safety factor
  • Center of gravity and load distribution
  • Profile sections and plate thicknesses
  • Weld and joint details
  • Connection and fixing points
  • Wheel diameter and load capacity
  • Floor and route conditions
  • Door clearances and turning areas
  • Lifting, pulling and pushing scenario
  • Forklift and crane access
  • Operating and unloading areas
  • Corrosion and operating environment

Application Areas

  • Heavy-machinery relocation
  • Press and die systems
  • CNC and machining centers
  • Tanks, transformers and generators
  • Pump and compressor groups
  • Robotics and automation equipment
  • Automotive and supplier industries
  • Metalworking facilities
  • Energy and heavy industry
  • Logistics and special projects

Our Production Process

Each project is evaluated individually according to load characteristics, transport route and site conditions.

1. Technical Data Analysis and Site Survey

Load dimensions, total weight, center of gravity, connection points, route and floor conditions are evaluated.

2. System Design

Device geometry, profile sections, wheels, reinforcements, forklift pockets and lifting points are determined. Technical drawings are prepared.

3. Cutting, Machining and Fabrication

Profiles and plates are cut, drilled, bent and machined according to project dimensions.

4. Fixturing, Welding and Inspection

Components are assembled in suitable fixtures. The welding sequence is planned to reduce deformation, and flatness, wheel points and connection centers are inspected.

5. Surface Treatment and Trial Inspection

Blasting, primer, electrostatic powder coating, wet paint or galvanizing is applied. Wheel movement, connections and handling behavior are checked where required.

6. Shipment and Site Application

The device is delivered, and loading, lifting, pulling, handling, positioning and final inspections are completed on site.

Heavy-Load Handling Device Modification and Reinforcement

Existing devices may develop cracks, weld damage, wheel wear, corrosion, deflection or loose connections over time. Increased load capacity or a different operating scenario may also make the current system insufficient.

Following a technical inspection, the following works may be carried out:

  • Profile and diagonal reinforcement
  • Wheel and braking-system renewal
  • Connection-plate replacement
  • Forklift-pocket modification
  • Addition of lifting lugs
  • Weld repair
  • Device extension or dimensional modification
  • Pulling-eye and pin renewal
  • Surface-coating renewal

Material and Surface Options

Material and surface treatment are selected according to load capacity, floor conditions and operating environment.

Carbon-Steel Profiles

Provide high strength and cost-effective production for general heavy-load applications.

Plate and Bent-Sheet Components

Used for mounting plates, reinforcements, base elements and special connections.

Stainless Steel

Can be considered for applications requiring hygiene, chemical resistance or high corrosion protection.

Heavy-Duty Wheels

Available in fixed, swivel or braked configurations according to load capacity, floor structure and maneuvering requirements.

Electrostatic Powder and Wet Paint

Provide durable surfaces suited to indoor and site operating conditions.

Hot-Dip Galvanizing

Provides long-term protection in humid, outdoor or highly corrosive environments.

Why Nevas Çelik?

Projects are not limited to standard device dimensions; they are prepared according to actual tonnage, geometry, center of gravity, transport route and site conditions.

Site survey, design, steel fabrication, surface treatment, inspection and site application are managed within a single process. In addition to new production, reinforcement, wheel renewal and connection modifications of existing devices can also be carried out.

Information Required for a Quotation

  • General load dimensions
  • Total weight and center of gravity
  • Technical drawing or 3D model, if available
  • Areas suitable for support
  • Lifting, fixing and pulling points
  • Transport route and door clearances
  • Wheeled, skidded or modular preference
  • Forklift-pocket or lifting-lug requirements
  • Floor structure, slope and surface conditions
  • Preferred surface treatment
  • Handling and delivery location

Frequently Asked Questions

Are heavy-load handling devices manufactured in standard dimensions?

No. They are engineered specifically according to load dimensions, center of gravity, handling method and site conditions.

Can devices be manufactured for very high-tonnage loads?

Yes. Reinforced profiles, plates, wheels and connections can be used according to static and dynamic effects.

Can one device be used with forklifts and cranes?

Yes. Forklift pockets, lifting lugs and pulling points can be combined in the same design.

Can an existing handling device be reinforced?

Yes. Profile reinforcement, wheel renewal, connection-plate replacement and weld repair can be applied.

Can special solutions be developed for uneven floors?

Yes. Wheel diameter, material and arrangement can be selected according to floor conditions, and skidded solutions can be developed where required.

Do you provide site application?

Yes. Loading, lifting, pulling, handling, positioning and final inspections can be included in the project scope.

A Project-Specific Solution for Safe Heavy-Load Handling

Technical assessment and project engineering can be provided for a device suited to load tonnage, geometry and transport route.

You can request a quotation for new production, reinforcement of an existing system or relocation application by sharing your project information.

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