Mold Racks | Industrial Mold Storage Systems

Industrial Die Storage Racks for Safe and Organized Storage

Die storage racks are heavy-duty steel systems used to store injection, press, sheet-forming, casting and custom production dies safely, accessibly and systematically. They prevent uncontrolled floor storage, improve space utilization and help shorten die-change operations.

Each system is engineered specifically according to die dimensions, weights, center of gravity, lifting method, crane or forklift access, rack height, floor capacity and facility workflow.

What Is a Die Storage Rack?

A die storage rack is an industrial steel system used to store high-weight production dies safely on fixed rack bays, pull-out drawers or carrying platforms.

Depending on project requirements, the system may include:

• Reinforced steel uprights
• High-capacity beams
• Diagonal bracing
• Fixed or movable die platforms
• Bearing, slide or roller mechanisms
• Safety stops and locks
• Base plates and anchors
• Forklift-entry clearances
• Crane-access zones
• Modular bolted connections

Advantages of Die Storage Racks

Provide High Load Capacity

Upright, beam and platform sections are sized according to actual die weight and load distribution.

Keep Dies Organized and Accessible

Defined storage bays simplify inventory, maintenance and usage tracking.

Reduce Die-Change Time

Layouts designed for crane, forklift or transport-cart access speed up retrieval and placement.

Help Reduce Die Damage

Limit contact between dies, exposure to floor moisture and impact, and uncontrolled sliding.

Support Occupational Safety

Keep heavy dies in fixed, anchored systems equipped with suitable safety components.

Offer a Modular and Expandable Structure

Additional modules, platforms or storage bays can be added when new dies are introduced.

Types of Die Storage Racks

Fixed-Platform Die Racks

Durable systems where dies are placed directly using forklifts, cranes or transport carts.

Pull-Out Die Racks

Use outward-moving platforms to facilitate overhead crane access.

Roller-Top Die Racks

Use roller surfaces to move dies across the platform in a controlled manner.

Forklift-Loaded Die Racks

Rack bays and fork clearances are arranged for safe forklift loading.

Crane-Loaded Die Racks

Provide open top access and suitable clearances for lifting lugs and safe load handling.

Custom-Designed Die Racks

Developed for very heavy, oversized, asymmetrical or specially lifted dies.

Key Design Considerations

• Dimensions and maximum weight of each die
• Center of gravity and point loads
• Rack-bay dimensions and safe clearances
• Platform thickness and load capacity
• Pull-out distance and movement mechanism
• Locking and stop systems
• Crane-hook and forklift access
• Upright and beam sections
• Concrete floor and anchoring conditions
• Operator working area
• Corrosion and environmental conditions
• Future capacity increase

Application Areas

• Plastic injection facilities
• Metal press and sheet-forming facilities
• Aluminum and die-casting plants
• Automotive and supplier industries
• White-goods manufacturing
• Die manufacturing workshops
• Rubber and composite production
• Defense and aerospace industries
• Toolrooms and die shops
• Heavy industry and special projects

Our Production Process

Each project is evaluated individually according to die inventory, lifting method and site conditions.

1. Requirements Analysis and Site Survey

Die dimensions, weights, quantities, frequency of use, lifting method, crane routes, forklift traffic and floor conditions are evaluated.

2. Layout and System Design

Rack rows, access directions, bay dimensions, upright and beam sections, platform structure, movement mechanisms, stops and anchoring details are determined.

3. Manufacturing

Profiles, plates, platforms, rollers, slides and connection components are cut, drilled, formed and assembled according to project dimensions.

4. Surface Treatment and Quality Inspection

Electrostatic powder coating, wet paint, galvanizing or protective coating is applied. Dimensions, welds, platforms, locks and connections are inspected.

5. Functional and Trial Inspection

Movement, locking, stops, access clearances and loading scenarios are tested on pull-out and roller systems.

6. Shipment and Site Installation

Rack components are delivered, installed, aligned and anchored; mechanism adjustments and final inspections are completed.

Modification and Reinforcement of Existing Die Racks

Existing die racks may develop forklift-impact damage, movement-mechanism wear, beam deformation, weld cracks, loose connections or anchoring problems. Heavier new dies or changes in use may also make the current system insufficient.

Following a technical inspection, the following works may be carried out:

• Upright and beam replacement
• Platform reinforcement or renewal
• Bearing, slide and roller replacement
• Addition of safety stops and locks
• Base-plate and anchor modification
• Forklift- or crane-access modification
• Rack-bay dimensional modification
• Module and capacity increase
• Surface-coating renewal

Material and Surface Options

Material and surface treatment are selected according to die weight, movement system and operating environment.

High-Strength Steel Profiles

Provide high load capacity for uprights, beams and platform supports.

Thick Plate and Reinforced Platforms

Can be produced as flat plate, bent plate, profile-supported or grating surfaces according to die base dimensions and point loads.

Bearing, Slide and Roller Systems

Provide controlled movement in pull-out and movable rack systems.

Stainless Steel

Can be considered for applications requiring hygiene, wash-down resistance or high corrosion protection.

Electrostatic Powder and Wet Paint

Provide durable surfaces for indoor use and applications requiring specific chemical resistance.

Galvanized Coating

Provides long-term protection in humid, semi-open or highly corrosive environments.

Why Nevas Çelik?

Projects are not limited to standard rack dimensions; they are prepared according to actual die weights, dimensions, lifting method, crane and forklift conditions, operator access and floor structure.

Site survey, technical design, steel fabrication, movement-mechanism production, surface treatment and professional installation are managed within a single process. Reinforcement, platform and drawer modification, module addition and capacity increase can also be carried out on existing racks.

Information Required for a Quotation

• Die width, length and height
• Maximum weight of each die
• Total die quantity and capacity target
• Fixed, pull-out or roller-top rack preference
• Crane, forklift or transport-cart information
• Warehouse area and ceiling height
• Required number of rack levels and bays
• Floor structure and concrete thickness
• Paint, galvanizing or coating preference
• Installation and delivery location
• Photographs, dimensions and damage information for modification projects

Frequently Asked Questions

How many kilograms can die racks carry?

Capacity is engineered according to die weight, rack span, platform structure, number of levels and floor conditions.

Can pull-out die racks be manufactured?

Yes. Bearing, slide or roller pull-out mechanisms can be designed according to die weight and crane access.

Are die racks manufactured in standard dimensions?

No. They are prepared specifically according to die dimensions, weights, lifting method and site layout.

Can one system be designed for forklift and overhead-crane use?

Yes. Fork-entry clearances, top access, drawer movement and lifting-lug access can be designed together.

Can existing die racks be reinforced?

Yes. Uprights, beams, platforms, anchors and movement mechanisms can be renewed or reinforced following technical inspection.

Do you provide installation services?

Yes. Shipment, installation, alignment, anchoring, mechanism adjustment and final inspections can be included in the project scope.

A Project-Specific Solution for Safe and Organized Die Storage

Technical assessment and project engineering can be provided for a rack system suited to your die dimensions, weights, lifting method and facility layout.

You can request a quotation for a new die rack, reinforcement of an existing system or drawer and platform modification by sharing your project information.