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Mold Racks | Ongoing Industrial Mold Modification Works

Mold Racks

Mold Racks

Industrial Die and Mold Racks for Safe and Organized Storage

Die and mold racks are heavy-duty steel systems used to store injection molds, press dies, sheet-forming dies, casting molds and custom tooling safely, systematically and within easy reach. They prevent molds from being stored on the floor or in uncontrolled areas, improve storage capacity, shorten changeover time and help reduce workplace risks.

Each rack system is engineered specifically according to mold dimensions, weights, total quantity, handling method, shelf levels, platform type, crane or forklift access, floor capacity and future expansion requirements.

What Is a Die and Mold Rack?

A die and mold rack is an industrial steel storage system designed to hold heavy production molds on fixed platforms, pull-out shelves or roller surfaces.

Depending on project requirements, the system may include:

  • Heavy-duty steel uprights
  • Horizontal beams and bracing
  • Fixed, pull-out or roller shelf platforms
  • Slide, bearing and roller mechanisms
  • Safety stops and locks
  • Beam safety pins
  • Base plates and anchors
  • Forklift entry clearances
  • Open-top access for cranes
  • Modular and expandable connections

Advantages of Die and Mold Racks

Provide High Load Capacity

Structural sections, platforms and connections are selected according to mold weight and shelf span.

Keep Molds Organized and Accessible

Defined storage positions simplify inventory management and reduce the time required to locate the correct mold.

Reduce Mold Changeover Time

Layouts suited to cranes, forklifts or mold carts support more controlled loading and unloading.

Save Floor Space

Vertical storage creates higher capacity within the same area and reduces uncontrolled floor stacking.

Help Prevent Mold Damage

Limit contact between molds and reduce exposure to floor moisture and uncontrolled impact.

Offer a Modular and Expandable Structure

Additional modules, shelf positions or platforms can be added when new molds are introduced.

Types of Die and Mold Racks

Fixed-Platform Mold Racks

High-capacity systems where molds are loaded directly by forklift, crane or mold cart.

Pull-Out Mold Racks

Platforms extend outward to simplify top lifting with an overhead crane.

Roller Mold Racks

Roller surfaces allow controlled movement and integration with mold carts and transfer tables.

Forklift-Loaded Mold Racks

Shelf openings, beam clearances and fork-entry points are designed for forklift use.

Crane-Loaded Mold Racks

Open-top layouts support access to lifting points and safe overhead handling.

Custom Heavy-Duty Racks

Engineered for oversized, asymmetrical, very heavy molds or special lifting arrangements.

Key Design Considerations

  • Mold dimensions and maximum weights
  • Total mold quantity and capacity target
  • Mold footprint and center of gravity
  • Shelf opening dimensions and number of levels
  • Platform type and travel distance
  • Slide, bearing or roller capacity
  • Crane, forklift or mold-cart access
  • Upright and beam sections
  • Safety stops and locks
  • Floor and anchoring conditions
  • Operator access and ergonomics
  • Future capacity increases

Application Areas

  • Plastic injection facilities
  • Metal press and sheet-forming plants
  • Aluminum and die-casting facilities
  • Automotive and supplier industries
  • White-goods production
  • Tool and mold shops
  • Rubber and composite production
  • Defense and aerospace industries
  • Heavy tooling and fixture stores
  • Organized industrial facilities

Our Production and Installation Process

Each project is evaluated individually according to mold inventory, handling method and storage conditions.

1. Requirements Analysis and Site Survey

Mold dimensions, weights, quantities, usage frequency, handling method, site dimensions, ceiling height and floor conditions are evaluated.

2. Layout and System Design

Rack rows, shelf dimensions, platform type, access directions, safe clearances and future expansion areas are planned.

3. Technical Engineering and Manufacturing

Uprights, beams, platforms, pull-out mechanisms, stops, base plates and connections are manufactured according to technical drawings.

4. Surface Treatment and Quality Inspection

Electrostatic powder coating, wet paint, galvanizing or suitable protective coating is applied. Dimensions, welds, connections and moving mechanisms are inspected.

5. Trial Assembly and Functional Testing

Platform movement, locks, stops, beam connections and module compatibility are tested before shipment.

6. Site Installation and Handover

The rack system is assembled, aligned and anchored on site; stability, clearances and safety components are checked before handover.

Modification and Reinforcement of Existing Die and Mold Racks

Forklift impact, worn pull-out mechanisms, beam deformation, loose connections, weld damage or the introduction of heavier molds may require existing systems to be modified.

Following a technical inspection, the following works may be carried out:

  • Reinforcement of uprights and beams
  • Renewal or reinforcement of shelf platforms
  • Replacement of slides, bearings and rollers
  • Addition of safety stops and locks
  • Reinforcement of base plates and anchors
  • Repair of damaged welds and connections
  • Addition of shelf positions or modules
  • Adaptation of rack dimensions to new molds
  • Surface-coating renewal

Material, Surface and Equipment Options

Materials and equipment are selected according to mold loads, shelf spans, usage intensity, movement mechanism and operating environment.

High-Strength Steel Sections

Suitable sections are used for uprights, beams, bracing and platform supports according to project loads.

Thick Sheet and Reinforced Platforms

Flat, bent, profile-reinforced or grating platforms can be manufactured according to point loads and mold footprints.

Bearings, Slides and Roller Systems

Heavy-duty mechanical components provide controlled movement in pull-out and movable racks.

Electrostatic Powder Coating

Provides durable, cleanable surfaces in corporate colors for indoor applications.

Industrial Wet Paint

Can be used for large systems or applications requiring special chemical resistance.

Galvanized Coating

Provides long-term protection in humid, semi-open or highly corrosive storage areas.

Why Nevas Çelik?

Projects are not limited to standard rack dimensions; actual mold weights, footprints, handling methods, access areas, floor conditions and capacity targets are evaluated together.

Site survey, technical design, heavy steel fabrication, surface treatment and professional installation are managed within a single process. Reinforcement, platform and drawer modification, module addition and damaged-part renewal can also be carried out on existing die and mold racks.

Information Required for a Quotation

  • Mold width, length and height
  • Maximum weight of each mold
  • Total number of molds and capacity target
  • Fixed, pull-out or roller-system preference
  • Crane, forklift or mold-cart information
  • Storage-area dimensions and ceiling height
  • Required number of levels and shelf positions
  • Floor structure and concrete thickness
  • Safety-lock and stop requirements
  • Paint, galvanizing or surface-treatment preference
  • Installation and delivery location
  • Photographs and dimensions for existing-rack modification

Frequently Asked Questions

How is mold-rack load capacity determined?

Mold weight, shelf span, platform structure, number of levels, movement mechanism and floor conditions are evaluated together.

Can pull-out mold racks be manufactured?

Yes. Bearing, slide or roller mechanisms can be designed according to mold weight and crane access.

Are mold racks manufactured in standard dimensions?

No. They are engineered specifically according to mold dimensions, weights, handling methods and site layout.

Can molds be loaded by forklift and overhead crane?

Yes. Shelf openings, fork-entry points, top clearances and access distances can be designed for the handling equipment.

Can existing mold racks be reinforced?

Yes. Uprights, beams, platforms, anchors and movement mechanisms can be reinforced or renewed following technical inspection.

Can the rack system be expanded later?

Yes. Additional shelf positions, platforms or supporting modules can be added to modular systems.

A Project-Specific Solution for Safe and Organized Mold Storage

Technical assessment and project engineering can be provided for a die and mold rack system suited to your mold inventory, handling method, capacity target and storage area.

You can request a quotation for new rack production, reinforcement of an existing system or platform, movement-mechanism, module and anchoring modifications by sharing your project information.

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