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Pallet racks are heavy-duty steel systems used to store raw materials, semi-finished products, finished goods and dispatch loads safely, systematically and accessibly in factories, warehouses and logistics centers. They improve vertical space utilization, organize forklift traffic and support more controlled stock movement.
Each system is engineered specifically according to pallet dimensions, unit load weight, level capacity, rack height, forklift type, aisle width, floor conditions and operational flow.
A pallet rack is an industrial steel storage system that holds palletized loads safely in rack bays directly accessible by forklifts.
Depending on project requirements, the system may include:
Uprights, beams and connection elements are sized according to pallet weight, spans and load distribution.
Rack levels planned according to facility height increase vertical storage capacity.
Rack bays, loading directions and aisle widths can be planned according to the forklift type.
Addressed rack locations support counting, labeling, batch tracking and order preparation.
Limiting uncontrolled floor stacking helps reduce damage caused by impact, moisture and crushing.
New modules, beam levels, shelf panels and safety accessories can be added as capacity increases.
Common systems that provide direct access to every pallet and allow different product groups to be stored together.
Operate with specialized forklifts and increase storage density by reducing aisle width.
Store pallets two positions deep to provide higher storage density.
High-density systems in which forklifts enter the rack lanes to store large quantities of the same product group.
Use inclined roller channels and gravity movement to support FIFO stock management.
Developed for utilizing warehouse height or storing non-standard pallets and loads.
Each project is evaluated individually according to load capacity, warehouse layout and site conditions.
Stored products, pallet dimensions, loads, warehouse plan, ceiling height, columns, forklift routes, fire equipment and floor conditions are evaluated.
Rack rows, aisles, loading directions, level heights, upright and beam sections, shelf panels, anchors and safety accessories are determined.
Profiles, sheets, beams, bracing, shelf panels and connection components are cut, drilled, formed and assembled according to project dimensions.
Electrostatic powder coating, wet paint, galvanizing or protective coating is applied. Dimensions, welds, connections, beam locks and module compatibility are inspected.
Uprights, beams, shelf panels, bracing, protection and safety components are checked for installation compatibility.
Rack components are delivered, aligned, checked for verticality, anchored and finally inspected before loading.
Existing racks may develop forklift-impact damage, corrosion, beam deformation, loose connections, upright damage or anchoring problems over time. Increased loads or different use of rack bays may also require capacity reevaluation.
Following a technical inspection, the following works may be carried out:
Material and surface treatment are selected according to load capacity, operating intensity and environment.
Provide high load capacity for uprights, beams, bracing and supporting elements.
Used for base plates, connections, pallet supports, stops and custom safety components.
Selected according to product base structure, load, airflow and drainage requirements.
Can be considered for applications requiring hygiene, wash-down resistance or high corrosion protection.
Provide durable surfaces for indoor use and applications requiring specific chemical resistance.
Provides long-term protection in humid, semi-open or highly corrosive environments.
Projects are not limited to standard rack dimensions; they are prepared according to actual pallet dimensions, unit loads, spans, forklift conditions, warehouse geometry and floor structure.
Site survey, layout planning, technical design, steel fabrication, surface treatment and professional installation are managed within a single process. Reinforcement, capacity increase, module addition and damaged-part replacement can also be carried out on existing racks.
Load capacity is not a single standard value. It is engineered according to rack span, upright height, beam section, load distribution and floor conditions.
Modular systems may use certain production dimensions, but the overall layout, bay spans and level heights are prepared specifically for each project.
Selective, very narrow aisle, double-deep, drive-in or flow racks are selected according to product variety, stock rotation, pallet-access requirements, forklift type and storage-density targets.
Yes. Uprights, beams, bracing, base plates and anchoring details can be reinforced following a technical assessment.
Yes. Upright protectors, end-of-rack barriers and reinforced base elements can be integrated.
Yes. Shipment, installation, alignment, verticality checks, anchoring and final inspections can be included in the project scope.
Technical assessment and project engineering can be provided for a pallet-racking system suited to your pallet dimensions, load capacity, forklift conditions and warehouse layout.
You can request a quotation for a new pallet-rack installation, reinforcement of an existing system or capacity increase by sharing your project information.
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