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Roller conveyors are handling systems used to move cartons, crates, pallets, sheets and flat-based products between production, assembly, storage and dispatch areas. They reduce manual handling, organize flow between stations and support more efficient internal logistics.
Each system is engineered specifically according to product weight, base geometry, line width, conveying speed, accumulation requirements and operating environment.
A roller conveyor is a mechanical transfer system that moves loads along a horizontal or controlled inclined line using free-running or powered rollers.
Depending on project requirements, the system may include:
Allow cartons, crates, pallets, sheets and similar loads to progress along a defined route.
Continuous and balanced transport helps limit waiting times between production stages.
Create organized product flow between production machinery, robotic cells and inspection stations.
Can be integrated with sensors, stops, separators, accumulation and routing components.
Can be designed for easy access to rollers, bearings, drive groups and frame components.
Modules can be added, removed or rearranged when line layout or product type changes.
Simple and economical systems in which products move by gravity, operator force or an external push.
Controlled conveying systems in which rollers are driven by motor-gearbox and chain or belt mechanisms.
Used for pallets and heavy loads requiring high torque and durability.
Manufactured with reinforced frames and rollers for heavy pallets, dies, metal parts and equipment.
Allow products to accumulate and advance in sequence without applying pressure to one another.
Developed for turning, separation, direction changes, lifting and robotic feeding applications.
Each project is evaluated individually according to product characteristics, line capacity and site conditions.
Product dimensions, weight, base structure, conveying direction, speed, accumulation requirements and site conditions are evaluated.
Line geometry, frame sections, roller diameter and spacing, drive group, guides, stops and automation points are determined. Technical drawings are prepared.
Steel profiles, sheet metal, rollers, shafts, bearings, chains and connection components are cut, machined and assembled according to project dimensions.
Electrostatic powder coating, wet paint, galvanizing or protective coating is applied. Dimensions, welds, roller axes and drive connections are inspected.
Roller movement, speed, direction, sensors, stops, accumulation behavior and product passage are tested under controlled conditions.
The system is delivered, aligned, leveled and anchored; mechanical-electrical connections and trial operation are completed.
Existing roller conveyors may develop roller wear, bent shafts, bearing failures, chain elongation, frame deformation or drive-unit problems. Changes in product dimensions, line speed or capacity may also require system modification.
Following a technical inspection, the following works may be carried out:
Material and surface treatment are selected according to load capacity, product surface, hygiene requirements and operating environment.
Form the main supporting frame of the conveyor. Sections are selected according to load, span and line geometry.
Provide high load capacity for heavy-duty and intensive-use applications.
Can be used to protect product surfaces, reduce noise or provide special friction characteristics.
Can be considered for food, chemical, wash-down and highly corrosive applications.
Provides a durable surface suitable for indoor use and corporate colors.
Provide long-term protection in humid, outdoor or corrosive environments.
Projects are not limited to standard roller spacing; they are prepared according to product geometry, total load, line speed, accumulation requirements and automation scenario.
Site survey, design, steel fabrication, roller and drive-system production, surface treatment, site installation and commissioning are managed within a single process. Maintenance, modification and capacity-increase work can also be carried out on existing lines.
No. Line dimensions, roller spacing, load capacity and speed are determined according to product and site conditions.
In gravity systems, products move by slope or manual force. In powered systems, rollers are driven to control speed and product flow.
Yes. Reinforced frames, thicker shafts, suitable bearings and heavy-duty rollers can be used for pallets, dies and heavy equipment.
The product base length, contact points and total weight are evaluated so that the load remains supported by a sufficient number of rollers throughout movement.
Yes. Rollers, shafts, bearings, drive groups, frames, sensors and guards can be renewed or upgraded for higher capacity.
Yes. Shipment, mechanical-electrical installation, alignment, testing and trial production can be included in the project scope.
Technical assessment and project engineering can be provided for a roller conveyor suited to product dimensions, weight, line capacity and process flow.
You can request a quotation for a new line, modification of an existing system or capacity increase by sharing your project information.
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